This is one example of the various pallet systems we manufacture which is used in the machining of critical knee replacement components. We also manufactured all the functional gauging used to verify the critical component features both during and after manufacture.
Description
When approached by a client in the medical industry in Fredericksburg, Virginia to make a better functioning knee replacement component palleting system, we at Imperial Carbide knew that our expertise and capabilities in CNC turning and milling would be perfect for the job.
Applying CNC turning and milling to RC 60-62 A2 tool steel, we produced a knee replacement component palleting system that met the client’s specifications: the arbor measured 1.250” diameter x 13.386” long and weighed 4.75 lbs, while the pallet body measured 1.772”x 2.126”x 3.189” and weighed 3.5 lbs. Throughout manufacturing, we held a tightest tolerance of ±.0001”.
Upholding our high-quality standards, we were able to produce several of these palleting system units in a 6-week turnaround time, and our client knew that they had made the right decision by coming to Imperial Carbide. For further information about Imperial Carbide and our manufacturing capabilities, please contact us at (814) 724-3732, or continue browsing our website.
CNC Turning
CNC Milling
Doosan Puma 240 CNC Lathe with Live Tooling, Makino S56 CNC Vertical CNC Machining Center with 4th Axis Indexer
Arbor – 1.250″ Diamter x 13.386, Long Pallet Body – 1.772″ x 2.126″ x 3.189″
±.0001″
A2 Tool Steel: Rc 60-62
16 RMS
First Article, CMM Inspection, FOWLER HiCal 300, .0001 Dial Test Indicator
Arbor – 4.75 LBS., Pallet Body – 3.50 LBS.
Medical
3 to 45 Units
6 Weeks
Fredericksburg, VA
ISO 9001:2008, ISO 13485
Knee Replacement Component Palleting System
WHERE WE WENT ABOVE & BEYOND
CNC Turning
CNC Milling
Doosan Puma 240 CNC Lathe with Live Tooling, Makino S56 CNC Vertical CNC Machining Center with 4th Axis Indexer
Arbor – 1.250″ Diamter x 13.386, Long Pallet Body – 1.772″ x 2.126″ x 3.189″
±.0001″
A2 Tool Steel: Rc 60-62
16 RMS
First Article, CMM Inspection, FOWLER HiCal 300, .0001 Dial Test Indicator
Arbor – 4.75 LBS., Pallet Body – 3.50 LBS.
Medical
3 to 45 Units
6 Weeks
Fredericksburg, VA
ISO 9001:2008, ISO 13485
Knee Replacement Component Palleting System
When approached by a client in the medical industry in Fredericksburg, Virginia to make a better functioning knee replacement component palleting system, we at Imperial Carbide knew that our expertise and capabilities in CNC turning and milling would be perfect for the job.
Applying CNC turning and milling to RC 60-62 A2 tool steel, we produced a knee replacement component palleting system that met the client’s specifications: the arbor measured 1.250” diameter x 13.386” long and weighed 4.75 lbs, while the pallet body measured 1.772”x 2.126”x 3.189” and weighed 3.5 lbs. Throughout manufacturing, we held a tightest tolerance of ±.0001”.
Upholding our high-quality standards, we were able to produce several of these palleting system units in a 6-week turnaround time, and our client knew that they had made the right decision by coming to Imperial Carbide. For further information about Imperial Carbide and our manufacturing capabilities, please contact us at (814) 724-3732, or continue browsing our website.